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CFRP Pultrusion Machine

CFRP Pultrusion Machine Featured Image
  • CFRP Pultrusion Machine
  • CFRP Pultrusion Machine
  • CFRP Pultrusion Machine
  • CFRP Pultrusion Machine

Short Description:

CFRP pultrusion machines have usually been used as CFRP product production lines, such as CFRP overhead conductor core pultrusion line, CFRP sucker rod pultrusion production line, and so on.
  • Model: CFRP-Pultrusion
  • Automatic: Full Automatic

    • Product Detail

    Product Tags

    TechnoFRP has designed an FRP pultrusion machine production line to produce fibre-reinforced profiles such as angle steel, square steel, I-beam, U-channel, trench cover, ladder rungs, etc. To help you achieve high production, we recommend different equipment models according to the profile's cross-sectional size.

    CFRP Pultrusion Machine

    Structure

    • Creel: used to store and release fiber bundles.
    • Dipping tank: fiber bundles are soaked in resin when passing through this part.
    • Pre-forming mold: the fiber bundles soaked in resin are initially formed into a predetermined shape.
    • Forming mould: the profile is cured and formed at high temperatures.
    • Crawler traction machine: provides stable traction to ensure continuous production of profiles.
    • Automatic cutting machine: automatically cuts profiles according to the set length.

    Features

    1. Roving creels can be quickly and conveniently adjusted by single or linkage methods.
    2. Die and posture oven heating zones can be adjusted continuously with high precision.
    3. The main electrical components on the machine are famous brands from domestic and aboard
    4. HMI touch screen.
    5. Ethernet connection for remote access and monitoring.

    low pultrusion machine price

    Main technical indicators

    • Traction force: Depending on the model and manufacturer, the traction force can usually reach several to tens of tons.
    • Traction speed: The adjustable range is wide, usually between 0.5 m/min and 10 m/min.
    • Profile width: The profile width that can be produced also has a certain range according to the specific design of the equipment.
    • Profile thickness: Similarly, the thickness will vary depending on the design of the equipment.
    • Cutting accuracy: The cutting accuracy can usually reach within ±1 mm.

    Applications

    1. Construction industry: production of various building profiles, such as purlins, beams, and columns.
    2. Transportation: manufacturing lightweight vehicle parts, such as carriages, hulls, etc.
    3. Energy industry: production of wind turbine blades, solar brackets, etc.
    4. Chemical industry: production of corrosion-resistant containers, pipes, etc.
    5. Other fields: sports equipment, aerospace parts, etc.

    frp pultrusion machine manufacturers

    Parameters

    Central Height of machinery 1000mm
    Total Power ~15kw
    Operating air pressure 0.4-0.6MPa
    Air consumption ≈20L/min
    No.of bobbins 120 bobbins/unit
    Tension regulation Group control or individual control
    Length of the shaping platform 900mm
    Width of the shaping platform 550mm
    Traction speed 0.1-20m/min
    Traction force 60KN
    Rolling inner diameter 1500-2240mm(optional)
    Rolling speed 0.1-1.5m/min(optional)

     

    Product details

     
    FRP 20T pultrusion machine   
    Machine characteristic:
    1. The screen controlling system can display heating temperature, traction speed and traction force. 
    2. Also, the temperature and traction force can be adjusted on the touch screen. 
    3. Easy operation for the workers.
    4. The line is suitable for the production of three moulds at the same time. 
    5. The three jacks can work together or separately.
    The machine includes:
    Items  Description  Qty Technical data 
    1 Roving creels 

     

    		 2pcs
    1. Ivory paint, combined structure, easy accessibility.
    2. Rolls capacity: 70-100 5 layers
    3. Dimension: 2000mm(L)x600mm(W)x2000mm(H)
    2 Resin bath 

     

    		 1pc
    1. Capacity: 50kg
    2. Bath dimension: 1030mm(L)x720mm(W)x190mm(H)
    3. Dimension: 1100mm(L)x810mm(W)x900mm(H)
    4. Stainless type

     
    3 Calibrating table  1pc
    1. Size of mold table: 1450mm(L)x900mm(W)
    2. Length of mold: 900mm
    3. Temperature control zones: 18
    4. Heating power: 220V/50HZ max 4KW per zone
    5. Dimension: 4800mm(L)x1500mm(W)x1980mm(H)Calibrating table
    4 Traction  machine  1pc
    1. Clamping envelope: 3x400mm(W)x300mm(H)
    2. Max traction force: 200KN
    3. Max clamping force of traction heads: 200KN
    4. Traction speed: 0.1m-1.0m/min
    5. Max traction to-and-fro journey: 500mm
    6. Clamping journey: 155mm
    7. Traction cylinder: DN125-500 
    8. Clamping cylinder: DN80-155
    9. Oil pump power: 380V 50HZ  2x5.5KW
    10. Cooling water pump power: 220V/50HZ 0.75KW
    11. Dimension: 4800mm(L)x1650mm(W)x1850mm(H)Traction machine
    5 Cutter(High precision type) 1pc
    1. Cutting range: 1100mm(W)x240mm(H)
    2. Rotation speed of cutting blade: 1450rpm
    3. Cutting power: 3KW
    4. Diameter of cutting blade: ∮600mm/∮50mm (inner)
    5. Dust collection: vacuum cleaner  1.5KW
    6. Cutting tracing journey: 700mm
    7. Cutting mode: auto/manual 
    8. Fix-length cutting mode: limit switch
    9. Dimension: 2700mm(L)x2100mm(W)x1800mm(H)Cutter
    6  Creel for finished products 1pc
    1. Structure: square tube and steel plate welded 
    2. Standard configuration: platform type
    3. Dimension: 6000mm(L)x550mm(W)x900mm(H)Creel for finished products
    Control system
    1. Touch screen:  8" Omron, Japan
    2. Temperature controller: Omron, Japan
    3. Solid-state relay: Omron, Japan
    4. PLC: Omron, Japan
    5. Motors: ABB
    6. Cylinder of hydraulic system: FESTO

     

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