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Sheet Molding Compound Machine

Short Description:

The SMC(Sheet Molding Compound) Machine Line usually  have 3 types for choices suit for SMC sheet 600mm/1000mm/1200mm width, each size have diiferent machine parameters and prices, usually 1000mm width are most popular and been broad choosed. The machine Line need to be used along with a steel frame platform to feed the material.


  • Model: SMC-1000
  • Automatic: Semi-auto/Full-auto
  • Production Ability: 3-70m/h (Adjustable)
  • SMC Sheet width: 1000mm
  • Fiber Glass Content: 10%-40%
  • Product Detail

    Product Tags

    SMC Automatic Machine Line Sketch I
    Sketch II
    Sketch III
    Sketch IV
    SMC Automatic Machine Line Sketch I

    SMC AUTOMATIC LINE A

    Sketch II

    SMC AUTOMATIC LINE A

    Sketch III

    SMC AUTOMATIC LINE A

    Sketch IV

    SMC AUTOMATIC LINE A

    SMC Process

    SMC working process

    Features

    1.The conveying device of SMC sheet machine adopts new double-chain belt conveying PE film. The advantage of this method is that it can be controlled by frequency conversion speed control under the drive of chain belt, with high precision and stable operation.

    2.The scraping device adopts high-precision bottom plate parts and scrapers, which is convenient and quick, can freely adjust the speed of the scraper, and has a pneumatic lifting mechanism for preventing scratches.

    3.The glass fiber cutting device is also controlled by air pressure, which can improve the quality of the yarn cutting and the life of the blade. The knife roller adopts the frequency conversion speed control to ensure the precision of the yarn cutting amount.

    4.The PE film supply function, the supply of the SMC sheet machine is to adjust the tension of the film by pneumatics, so as to ensure the constant tension of the film and the wrinkle-free entry into the upper paste area.

    5.The SMC sheet machine production line can also realize the packing collection and roll collection, which can effectively ensure the collection quality and facilitate thickening.

    Semi-automatic Line Performace

    1.SMC sheet effective width: 1000mm, that is, the measured width of the SMC sheet after removing the upper and lower layers of the film is 1000mm.

    2.SMC sheet production speed: 1 ~ 20m / min, the host uses frequency conversion speed regulation type and hard tooth surface reducer. The speed is continuously adjustable; the impregnation is good. The production speed is about 3 tons per hour when the film tensile strength is reached.

    3.Cutting glass fiber length: (1), can cut 12.5mm, 25mm, 37.5mm, 50mm chopped fiber;

    4.The cutting system adopts two sets of cutting blades to be placed separately, and the transmission adopts an aluminum shell directly connected to the reducer to ensure the stability of fiber cutting (to avoid slipping or spinning). The minimum cutting length is 12.5mm, and 12.5 can be cut out by disassembling the blade mm, 25mm, 37.5mm, 50mm chopped fibers of different lengths. The surface of the cutter roll is chrome plated. The contact roller adopts polyurethane rubber roller. Each cutter holder is equipped with a fiber breaking device to make the cut fibers better dispersed. The impregnation and cutting motors use frequency conversion motors, and the rewinding adopts frequency conversion motors for box winding. In the production state, the cutting speed of the cutter and the speed of the impregnated mesh belt can be controlled independently and synchronously by switching. The cutting speed and the speed of the impregnated mesh belt change synchronously with the increase or decrease of the speed of the impregnated mesh belt. Ensure that the yarn content is unchanged and stable.

    5.Impregnation mode area: staggered roller with mesh belt, 8 pressure cylinders in the impregnation area to ensure good impregnation of the sheet.
    6.Paste feeding method is manual.

    Parameters

    Name

    Unit

    Value

    Remark

    Name of machine

     

    SMC Production Line

     

    Model

     

    SMC-1000

     

    Plastic film width

    mm

    1100

     

    Film Max. diameter

    mm

    400

     

    SMC Sheet width

    mm

    Max. 1000

     

    Productivity 

    m/h

    3-700

    Adjustable

    Resin paste viscosity

    Mpas

    10000-35000

    According to the formula

    Fiber content 10%-40%

    According to user needs

    Blade gap

    mm

    ≤0.03

     

    Fiberglass model

    tex

    2400-4800

     

    Number of glass fibers

    1/set

    32-42

    2 sets

    Fiberglass length

    mm

    12.5-25-37.5-50

    Set by blade

    Slicer 

     

    Set

    2

     

    Fiber dispersion uniform device

    Set

    2

     

    Exhaust device

    Set

    5

     

    Dipping zone speed

    m/min

    3-20

    Adjustable

    Dipping zone mesh belt width

    mm

    1050

     

    Dipping zone length

    mm

    5140

     

    Main motor power

    KW

    4

    Inverter control

    Cutting motor

    KW

    2.2*2

    Inverter control

    Winding motor

    KW

    2.2

    Inverter control

    Dimensions

    mm

    12000x2400x1900

     

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